Case Study: Detecting Corrosion Under Insulation with Infrared Thermography

Infrared thermography is a non-destructive testing method used to detect hidden issues such as corrosion under insulation (CUI). This technique allows inspectors to identify temperature anomalies that indicate underlying corrosion without removing insulation materials.

Understanding Corrosion Under Insulation

CUI occurs when moisture infiltrates insulation systems, leading to corrosion of the underlying metal surfaces. It is a common problem in industries like oil and gas, power generation, and chemical processing. Detecting CUI early is essential to prevent equipment failure and costly repairs.

Infrared Thermography in CUI Detection

Infrared thermography involves capturing thermal images of equipment surfaces. Variations in temperature can reveal areas where corrosion is present, as corroded regions often exhibit different thermal properties compared to healthy areas. This method enables rapid and safe inspections over large areas.

Advantages of Using Infrared Thermography

  • Non-invasive: No need to remove insulation or disassemble equipment.
  • Rapid: Allows for quick scanning of large surfaces.
  • Accurate: Detects temperature anomalies associated with corrosion.
  • Cost-effective: Reduces inspection time and downtime.